Product line
Energy-storage module and PACK assembly lines
ZeroLine’s Power line is production equipment for energy storage. Its flagship is the Stratavolt 8 PPM prismatic module and PACK line: 21 stations in three segments, a 55 × 9 × 3.5 m footprint, 250 kW rated power and about 2.46 GWh a year with 314 Ah cells. ZeroLine is Stratavolt’s exclusive international partner.
- Stations in three segments
- 21
- Line footprint
- 55 × 9 × 3.5 m
- Equipment-related line yield
- ≥ 99%
- Operators to run the line
- ≈ 21
Scope
Equipment on the line
-
Power
Cell processing
- Depalletizing
- Cell test and sorting
- Cell addressing
-
Power
Module stacking and welding
- Dispensing
- Stacking
- Busbar laser welding
-
Power
PACK assembly and test
- Conveyors and transfer
- PACK assembly stations
- Module and PACK end-of-line test
How it runs
From enquiry to running line
- 01
Cell and capacity
Your cell datasheet, pack drawings and target GWh.
Week 1
- 02
Configuration
Takt, automation level, layout for your building and a priced proposal.
Weeks 2–4
- 03
Build and acceptance
Built in Wuhan and run with your cells before it ships.
Typically 3–5 months
- 04
Install and ramp up
Installation, commissioning and training on site.
Typically 6–10 weeks
Projects
Typical projects
The scope, scale and schedule of projects like this. Ask us for references in your country.
- Typical scope
8 PPM energy-storage module and PACK line
A fully specified prismatic line for a storage integrator moving PACK assembly into its own market.
- Output
- ≈ 2.46 GWh a year (314 Ah)
- Stations
- 21 in three segments
- Footprint
- 55 × 9 × 3.5 m
- Schedule
- ≈ 5–7 months to production
- Cell test and sorting
- Stacking and busbar laser welding
- PACK assembly
- EOL and air-tightness test
- MES
- Installation and ramp-up
Typical markets · Gulf states, India, Southeast Asia
- Typical scope
Semi-automatic PACK line for C&I storage
A smaller line with manual and semi-automatic stations, for commercial and industrial storage cabinets at lower volume.
- Output
- ≈ 0.2–0.5 GWh a year
- Stations
- ≈ 10–14
- Staff
- ≈ 12–20 per shift
- Schedule
- ≈ 3–5 months to production
- Cell sorting
- Manual stacking with fixtures
- Laser welding station
- PACK assembly
- EOL test
- Operator training
Typical markets · Africa, Latin America, Central Asia
Services
Services that come with it
- Factory acceptance and inspection Nothing ships before it has run. You watch the test, then you pay.
- Installation and training Engineers on your site until it runs at rate, and a team that can run it after.
- Spare parts and support Spare parts, video support, service partners and upgrades for the life of the equipment.
- Payment terms and trade finance Letters of credit, payment after acceptance, and insured deferred terms.
FAQ
Questions buyers ask
What does 8 PPM mean?
Eight cells per minute, one cell every 7.5 seconds. A 1P13S module of 13 cells comes off the line about every 97.5 seconds.
How much does the line cost?
Prices start at RMB 2 million and depend on line specification, configuration and quantity.
Start a project
Get a line proposal
An empty plant, a part, a network or a product idea. Tell us where you are starting. An engineer replies with a plan and a quote.
- Emailsales@zerolineai.com
- WhatsApp+44 7762 362563
- OfficeWuhan, Hubei, China